Liquid filling machines are commonly used by manufacturers whose final products are in liquid form.
If you are one of them, then this is the best guide for you.
Today’s guide covers every aspect of liquid filling machines, from the basic definition, uses, advantages, components, classification, and the principle of operation to technical specifications, among others.
Let’s dive right into:
What is a liquid filling machine?
The liquid filling machine is a device used in various industries for packaging liquid finished products.
This makes it the most essential device in the bottling line.
In this regard, it must be reliable in terms of hygiene and quality.
Customers usually have contact with a company’s finished product.
Therefore, the quality and quantity of the packaging must be impressive and satisfactory to the customer.
Please note that in the filling phase, liquid packaging products differ.
In some cases, they are frothy. They can also be dense, creamy, fluid, powdery, or granular.
The packaging is made in different types of packages.
These can be tanks, buckets, bottles, cans, boxes, vials, bags, or even vessels.
The machines are set and calibrated to ensure perfect operation and exceptional accuracy.
There are various filling machines.
This is due to the nature of the products.
Therefore, we also have solid filling machines, which are also used for filling solid final products.
Use of liquid filling machines in the pharmaceutical industry
Packaging is essential when handling pharmaceuticals.
Now, you need to consider the nature of the drugs you intend to pack.
This will help make sure that the method used in the packaging is flawless.
Easy-to-use packaging is usually encouraged to ensure that all medicines are handled properly by users.
Let’s mention some of the filling processes commonly used in pharmaceutical companies.
Processes include filling the vial, filling the tubes, filling with powder, and filling the syringe.
These filling processes are possible by specific machines.
So let’s talk about the use of liquid filling machines in the pharmaceutical industry.
- Fill the bottle
This is essential when filling bottles with clear amounts of medication.
As mentioned earlier, accuracy is critical in the pharmaceutical industry.
Liquid filling machines are essential for filling vials with liquid medicines.
- Accuracy
Liquid filling machines are essential to ensure the accuracy of filling medicine bottles.
We all know that medicines must meet strict specifications in terms of quantity.
This helps in efficient administration.
Liquid filling machines help to pack the right quantities.
- Hygiene
Liquid filling machines usually help to meet the correct hygiene standards when filling different vials and bottles in the pharmaceutical industry.
Compared to manual filling, this ensures that there is no contamination, as contact with the human body is minimized.
- Capture
In the pharmaceutical industry, coating filling machines help to disguise medicines.
This helps ensure that medicines do not spill, as they are limited.
- Minimizes waste
Liquid filling machines help prevent waste in the production line.
The precision with which the machine works ensures that very little or no residue is recorded during production. This is a long way to improve production and make a profit.
- Labeling
We know that labels are very important in the prescription of all pharmaceuticals.
They also help to provide detailed information about the composition of the medicine in question.
Labeling machines are used in the pharmaceutical industry to fill and label various medicine containers.
- Production efficiency
Production efficiency makes a lot of sense for pharmaceutical companies.
Liquid filling machines ensure that the time used to fill bottles and vials in the company is fast.
As such, you will find liquid filling machines with the capacity to fill up to 1000 bottles in minutes or even seconds.
Advantages of the liquid filling machine
We all know that cars make it easier to operate. Liquid filling machines are no different.
Their use comes with several advantages.
Let’s now look at some of the advantages of this machine in the pharmaceutical industry.
- Consistent and reliable additions
By using liquid filling machines, uncertainties are removed from the filling process.
You may want an extremely volumetric fill, a full level, or any other criteria.
When using liquid filling machines, you have safety and reliability.
This cannot be done by manual completion.
- High speed of liquid filling
Manual labor may not be able to sustain a certain level of production.
The number of filled bottles, for example, may be sufficient only when liquid filling machines are used.
This makes speed one of the most obvious advantages of using machines.
Changes made to liquid filling machines, including multiple heads, capture, and labeling characteristics translate into speed.
- The liquid filling machine offers more versatility
It is common to get companies that use multiple bottles for a single product.
Other companies, on the other hand, have more products.
Liquid filters can be used by a manufacturer to manage all bottles and products.
There are filling machines with liquids, with adjustments for the transition from one type of glass to another.
Those who go a long way to address the differences in viscosity of the product.
- Easy to use
Most liquid filling machines have a simple operator interface.
These interfaces often use touch screens.
This allows the operator to select different hours and amounts to complete each cycle.
Also, when these numbers are entered, a recipe screen provides space to keep the same.
Therefore, the operator will enter the recipe number on the interface and make the necessary physical adjustments.
The only job left is to monitor the process.
- Offers growth potential
Liquid filling machines are manufactured in the future.
When you buy such a machine, do not buy to produce maximum capacity, but focus more on future growth possibilities.
Therefore, these machines are growth enhancers for the pharmaceutical industry.
